Multifab™ has indigenously developed a state-of-the-art Pressure Kettle, specifically engineered to meet the evolving demands of the Grease Manufacturing Industry. Our innovative design addresses the limitations of traditional open kettle methods, offering significant improvements in efficiency, cost-effectiveness, and product quality.
The conventional manufacturing of lithium and complex grade greases in open kettles presents several challenges. These include prolonged processing times, substantial energy loss through escaping steam, and the risk of oil and raw material loss due to entrainment. Furthermore, imported Pressure Kettles often come with exorbitant costs and high-speed agitators prone to wear, leading to expensive maintenance. The industry sought an Indian-made Pressure Vessel solution for Grease Soap Manufacturing that could overcome these limitations.
Multifab™ Pressure Kettle
Leveraging our deep understanding of the grease manufacturing process and extensive expertise in high-pressure equipment design and manufacturing, Multifab™ introduced our advanced Pressure Kettles for soap manufacturing. This innovative solution effectively eliminates oil and raw material losses associated with steam entrainment in open kettles. Our Pressure Kettles feature specially designed Anchor-Paddle or Sun-and-Planetary Anchor Agitators, ensuring thorough mixing of the raw materials and soap mass. Integrated spring-loaded scrapers further enhance heat transfer on the vessel walls, optimizing the saponification reaction.
Implementing Multifab™ Pressure Kettles delivers significant tangible advantages:
Accelerated Saponification Reaction: The saponification reaction time is drastically reduced to 2-3 hours, compared to the 6-8 hours typically required in open kettles.
Enhanced Energy Efficiency: Significant savings in thermal energy are achieved. For a 3 Metric Ton soap batch, approximately 90,000 kcal of energy is conserved, translating to a reduction of about 10 kg of LDO fuel consumption and a decrease of approximately 30 kg of CO2 emissions per batch.
Improved Plant Thermal Efficiency: Heat losses due to steam in open kettles are eliminated, leading to a substantial improvement in overall plant thermal efficiency.
Reduced Soap Consumption in Grease: The quantity of soap required in grease production can be reduced by 3-4% (soap being the most expensive component).
Superior Soap Quality: Precisely controlled reaction temperatures and optimized agitation design ensure consistently higher soap quality.
Cleaner Plant Environment: Unlike open kettles that suffer from condensation of steam-entrained oil and raw materials depositing on plant structures, our Pressure Kettles contribute to a cleaner and safer working environment.
Increased Plant Throughput: The ability to process multiple soap batches in a single shift significantly increases overall plant throughput.
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